The unique hot runner system that makes use of the latest technology combines the best steel raw material and very much interchangeable standard part. It is a kind of guarantee for drop-to-drop consistency, great shot-to-shot repetitiveness, and longer life of the system. In this system, a fully balanced manifold capacitates a very tight tolerance of preform dimensions and weigh.
Leading Indian manufacturers like Acme Disys provides fully leak-proof guarantee for their hot runner systems. Each cavity has an independent heating and temperature control system giving reliability and stability to the products. Continue reading
Injection moulding is one of the key processes for producing plastic articles. It is a quick process and is used to create huge numbers of identical items from high precision engineering components to disposable consumer goods. Injection mouldings count up a significant proportion of all plastics products from micro parts to large components. Practically all sectors of manufacturers use injection moulded parts. The flexibility in shape and size possible through use of this process has constantly extended the margins of design in plastics and enabled significant replacement of traditional materials.
The basic injection mold making process is as follows:
- Products design department provides product information to the injection mold design department, injection mold designers complete cost analysis and provide it to the manager.
Plastic injection molding is a methodology that impels liquid plastic into a specific mold to make fully customized things like name plates, plaques, different types of signs and products related to branding elements. Once the plastic gets completely cooled, it is released from the mold to create an array of plastic parts for different types of purposes and industries.
The most popular use of injection mold equipment is made in:
- Name plates of appliances
- Name plates for industrial equipments
- Branding and the license plates of the vehicles
- Emblems of the cars
- Recreational products and product identification
More than 90% of PET (polyethylene terephthalate) in India is consumed in food packaging with drinks/beverages forming almost 80% of the food packaging segment. As such there is a constant demand for high quality of products and services from plastic mold manufacturer. On this score, Acme Disys, a New Delhi-based company has risen to the occasion in providing preform mold solutions on a turnkey basis.
These molds range from 4 to 750 grams with neck sizes varying from 12 to 150 mms and Cap molds up to 72 cavities. On their part, the actual users look out for specially designed modular concepts that facilitate simplified exchange of inserts, simplified usage, low maintenance and problem free user benefits. This ISO certified company is also engaged in the design and manufacture of injection mold equipment to suit the customers’ needs.
On February 09, 2015, a global market research agency released the findings of its study titled ‘India – Recycling PET Market Outlook to 2019 – Growth Led by Inclining PET Bottle Availability and Production Capacity’. This study conducted in October, 2014 provides a comprehensive analysis of the of the various aspects such as market size, segmentation by end uses and future projections of the recycled polyester staple fibre, polyester sheets or films and polyester straps. This report also has covered prevalent trends and developments in the recycling PET industry, Government regulations, growth drivers and SWOT (strengths-weaknesses-opportunities-threats) analysis of the industry. Continue reading
A recent survey projected that the global plastics industry has witnessed a continuous shift of production bases to low-cost Asian countries. With increasing foreign investment and rise in the number of new manufacturing establishments in the region, Asia has become the largest and the fastest growing market for plastics in the world.
In particular, India has turned out to be a fertile ground for the packaging sector representing almost 60.0% that is expected to reach 10.0 million tonnes by 2020. On this score, China has posed quite a tough challenge. This is the scenario for the FMCG sector whose products solely rely on plastic based packaging of PET (polyethylene terephthalate) technology.
These trends have been a boon for plastic mold manufacturer since PET bottles, jars and allied containers with higher shelf value and attractive features have literally replaced glass and other materials. In this context, the user of the packaging facilities has to rely on a reliable and reputed manufacturer of molds such as the New Delhi-based Acme Dysis for solutions on a turnkey basis.
The cleaning and refurbishment of an injection mold should never be ignored and must be in the priority list. Injection mold equipment should be well maintained and checked time to time so that the production process is not hampered at any point.
A mere thought of mold refurbishment send chills to the spine of mold makers as the process is cumbersome and needs a lot of efforts in terms to precision and resources used. Nevertheless, a little research can help making the process less exhaustive. If the mold makers strategize the entire process with time, the cleaning process will not be difficult to undertake.
Manufacturers may not pay heed to the overall process of maintenance their core business strategy but needless to say the entire process is inevitable in the mold development. But prior to the cleaning the makers should be aware of the routine of a mold. Both literally and figuratively, a mold is subjected to immense pressure. The humid environment surrounded creates the pressure. In spite of the operational environment, it the responsibility of the manufacturer to device parts that is dimensionally perfect and aesthetically pleasing.
Be it filtered, aerated or mineral water, soft drinks, beverages, dairy products like milk and ghee, edible and industrial oils, home care and personal care items such as detergents and cosmetics in the FMCG segment etc. it is the manner of packaging that appeals to the buyer. This fact is the same for almost all the domestic and industrial products around the world.
Presently, the key to the USP in packing could be attributed to the technology of plastics. Better known as PET (Poly Ethylene Terephthalate), this sophisticated technique has become one of the fastest growing industries in India, nay the world. So much so, PET based bottles, jars and phials have literally eclipsed the traditional glass and allied material containers.
The demand for the services of PET preform moulds manufacturer India has witnessed an overwhelming encouragement in the industry. All the leading as well as less-known and even unknown brands have adapted this mode of packing for their products. There are several advantages of using PET-related packing. These are:
With the summer season round the corner, a venture in bottled water and aerated beverages like soft drinks could be an ideal proposition. Products from the plant that you may set up for this business will be sold like hot cakes. Indeed, these are not seasonal but ones with a demand round the year. And in no time you are bound to reap rich fruits from your investment. Reportedly, the profit is in the range of 30%.
However, the success of your enterprise of a bottling plant after a detailed feasibility project study depends on a couple of vital factors.
Drinking water is packaged either in glass or plastic bottles. The bottled water is also classified into two – Carbonated and Non-carbonated. The sizes of bottles too differ and you must opt for suitable ones. When it comes to the main plant, you must conduct a detailed review of the market before giving your nod.
Plastic Mold manufacturers of any type of mold need to optimize the process of costing. This helps moldmakers significantly to improve product quote accuracy and fasten Request for Quote (RFQ) response as well. It’s a no less than a challenge for moldmakers to come up with cost effective methodology of production. To achieve accuracy in product cost quotes is difficult, but possible.
The challenge for offering savings and efficiencies requires moldmakers to include the need for:-
- Reduced overhead costs – Turning around a detailed, inaccurate quote can be time consuming and expensive as well.
- Increased precision – Many mold manufactures fail to understand the costing process of molds. Understanding the costing process is not an easy task. Mould manufacturers have to focus on the moldmaking procedure. To be aware of every nook and cranny of the mold-making process adopted is essential to gauge its effectiveness. Existing quote is liable to have discrepancies with actual costs, if you lack the know-how of the moldmaking process. It is very important to have a clear knowledge of the actual costs of molds. Such understanding is necessary for winning fresh, profitable business.
- Faster response times – The capacity to shift quotes is a notable competitive edge for many moldmakers. However, for shifting quotes, a moldmaker has to have a lot of cutting-edge tools and technologies.
There are many conspicuous examples of moulds in our daily life. Have you ever wondered that how various objects around us acquire their shape? The answer to this is injection Molding (IM). The idea was conceived in 1930s and gained popularity when manufacturing plastic commodities led to greater scrap wastes and extended production time while devising alternative manufacturing technique.
Difference between injection molding and conventional metal die casting
The basic difference between injection molding molds and metal die casting is that the latter requires molten material (metal) to be poured in the casting; however, the former needs the melted plastic residuals to be injected forcefully into the mold.
What kind of plastic is suitable for molding machines?
The notion of using ‘any kind’ of plastic for getting the desired shape is gravely wrong. Thermostat plastics such as nylon, polystyrene, polythene and polypropylene are ideal for IM technique. Continue reading